FilterON has one of the most diverse range of products specially designed for variety of welding applications.Portable Fume Extractors, Localized Fume Extractors, Fume Extractors for welding SPM, fumes exhaust systems and Robotic applications. Centralized fume extraction systems to cover welding lines.Specialized through-torch welding fumes extractor systems.
Solder Fumes Extractor
This unit consists of a fan & electrostatic filter with Aluminium semi-rigid pipe for suction. The fumes are captured through the open end of pipe placed near to the fume generating point at a distance of 8-10”.
These fumes are filtered in High Voltage Electrostatic Precipitator (ESP) type filter. The ESP can filter the fumes very efficiently as it has ability to filter submicron size particles. Also, unlike other media type filters it never requires any replacement. Since it is constructed out of Aluminium plates, it can be cleaned by water and used for years together and thus virtually eliminates the replacement cost.
- Compact unit which covers 2 operators working side by side.
- Can be placed below working table
- Captures Toxic fumes and filters it to return Clean air within the same environment.
- Efficient filtration of smoke & fumes.
- No replacement cost
- Very low power consumption of fan as compared to media filter (saving in long term power cost)
- Cleaner, safer & thus more productive working environment
- Better compliance for pollution control & ISO14000 requirements
These units can be easily placed below the work table and can cater to two stations placed side by side.
Manufacturers suppliers exporters and dealers of solder fume extractor, soldering fumes extractor, solder fume extraction systems, solder fumes double suction, electrostatic precipitators extractors.
Coolant Oil Mist n Fumes
Oil Mist & Fumes Collectors for CNC Cutting, Grinding, Gear Cutting, Hobbing, Thread grinding, Oil Quenching, Induction Heating, EDMs etc. Maintain Clean & Healthy environment on shop floor, Reduced oil level on floors, recovery of oil, removal of toxic oil & coolant fumes. Individual as well as centralized Systems.
Coolant Oil Mist n Fumes
Common problem faced in Conventional HVAC systems
- Present users of conventional clean room HVAC systems invariably face the following limitations.
- Inefficient pre-filtration
- Excessive Choking of HEPA Filters
- Higher Power Consumption
- Frequent filter replacement
- Downtime losses
- Problem of maintaining Particle count
- Risk of multiplying bio-load
The most innovative and effective solution to overcome the limitations of conventional clean room HVAC systems is to use Filter On Electrostatic Precipitator (ESP) type Filtration Systems.
The Perfect Solution
The technology is based on the principle of two stage electrostatic air filtration. Fine sub-micron suspended particles are electrostatically charged using high-voltage electric field, which then get attracted and precipitated on opposite charged electrode plates.
Technological advantages :
- Filtration efficiency
Filter On Electrostatic Filtration Systems offer high efficiency even for small submicron particles which form the maximum percentage of floating and suspended particles in air. The efficiency of ESP is equivalent to or rather better than EU9 grade filters.
- Lowest pressure drop
As compared to any type of filter having EU9 equivalent filtration efficiency, ESP offers very low pressure drop i.e. only 6-12 mm WG.
- No-Replacement filter
Since ESP is made of Aluminum plate electrodes, it never requires any replacement over the lifetime (15-20 years). It only requires periodic cleaning. So, no replacement costs at all.
Installations of Filter On Electrostatic filtration systems
Filter On M-03 model of required capacity can be introduced as a pre-filteration unit either at fresh air intake end or can be attached to the AHU in the mixing chamber.
Benefits of ESP installation in Clean Room HVAC Systems :
- Improvement in particle count.
- Reduction in bio-load inside the clean room.
- Power saving in blower, as well as Air-conditioning system.
- Reduction in downtime for filter replacements.
- Reduction in cooling coil maintenance.
- HEPA filter life can be enhanced by upto 3 to 4 times.
- Zero replacement cast of prefilters.
Application areas of Filter On Filtration Systems
- Fresh Air AHUs
- Clean Rooms
- Clean Air Pressurization systems
- Humidification plants
Kitchen Fumes - Dry scrubber
Dry scrubbers capture the kitchen fumes, oil mist and very fine suspended particles in the kitchen fumes. No continuous pump operation, so very much energy efficient. No need for continuous water supply. No replacements costs of filters, very low pressure drop. Very high efficiency. Odor removal with UV lights also offered as standard accessory.
One of the important requirements of modern Kitchen exhaust systems is that the exhaust to the atmosphere through these systems should be free of any fumes / smoke, suspended particles, odor etc. It should be safe for discharging in the atmosphere.
Filter-On Electrostatic Air Filtration systems / Dry Scrubbers / ESP scrubbers are very well geared up to cater to this challenge effectively. Electrostatic Air filters are ideal for any type of smoke, fumes & mist applications. Filter-On systems are fitted with specially designed baffle type mist eliminators as pre-filters for these systems.
UV Lights arrangement is offered as add-on accessory to control the bad smells / odors etc.
Filter-On systems are modular, thus there is large range of air flow capacities to choose from. Also, because of very low pressure drops these systems (most of the times) can easily be retrofitted in existing systems without any major modifications.
We supply dry scrubbers, kitchen fumes extraction systems, kitchen exhaust filtration, kitchen fumes, kitchen exhaust filtration, kitchen ventilation, kitchen exhaust cleaning, commercial kitchen exhaust, dry esp scrubbers.
- Hotels, Malls
- Industrial canteens
- IT & Software industries
Plasma Cutting Fumes
Plasma cutting generates very dense fumes and in huge quantity. Thus the system should be capable of filtering out high concentration fumes and also should be maintenance friendly
FILTER-ON offer Cartridge type Reverse pulsed jet fumes extractors for this application.
This system offer very high filtration efficiency which is essential to filter the fine submicron size particles in the cutting fumes. Also the reverse pulsed jet system ensures automatic cleaning of the filter cartridges making the system maintenance friendly.
The Fume Extraction table needs to have proper provision for extraction of the fumes. This involves separate sections of table controlled by automatic dampers which work as per torch operation. The fumes are extracted from the below the plate. Various capacities are available as per the size of the table and fume extraction arrangement. We also supply plasma cutting fume extractors, indoor air pollution systems, pollution control systems, residential air filters.
- Extraction of fumes which are hazardous for the health of people working in the area.
- Efficient filtration of the fumes – exhaust can be discharged within the shop
- Almost maintenance free system because of automatic cleaning arrangement
- Filter cartridge life – @18-24 months depending up on applications.
EDM fume extractors
EDM Machines generate fumes and smoke as the oil in the oil bath burns during sparking. This causes a lot of nuisance and health risk to the people working in the area. Filter On Electrostatic oil mist collectors offer best solution for controlling oil fumes in EDM operation. The system works on the principle of charging the fine smoke particles generated in EDM process and then attracting such charged particles on opposite polarity electrode plates. These particles are deposited on the plate surface, which can periodically be cleaned and used repeatedly for years. Thus it does not have any replacement cost. Also, because of very low pressure drop, the power required for these units is very low compared with any media type filters.
Thus you can effectively and economically address the problem of oil fumes in your machine shops. This system gives multiple benefits like clean and healthy working environment for people working in the area, avoiding nuisance to operators which affects their productivity.