7 .Turnkey Clean Air Project Solution (Total Clean Air Project Solution)
7A. Turnkey Clean Air Project Solution (Total Clean Air Project Solution)
7A. Turnkey Clean Air Project Solution (Total Clean Air Project Solution)
FilterON is among the leading welding fume extractor manufacturers in India, offering turnkey solutions for customized clean air systems for applications like welding, cutting, machining, grinding, heat treatment, and more.
For clients needing a centralized or industrial welding fume extractor system covering multiple workstations, there are several challenges to address:
While planning a common clean air system for multiple work stations, there are multiple challenges, like
How to group stations to optimize ducting lengths
How to select the right filtration system
How to choose the appropriate blower capacity
How to balance airflow at different stations to ensure adequate suction
How to evaluate different options effectively
FilterON’s unique approach to centralized clean air systems has evolved over 40 years of experience in this field, successfully solving these and other challenges.
Our process includes:
Calculating airflow requirements for each individual station as per ACGIH guidelines to ensure effective capture of pollutants.
Selecting the appropriate filtration technology—including electrostatic precipitator working principles (ESP), cartridge filters, or wet scrubbers—to deliver efficient filtration and regulatory compliance.
Developing multiple feasible options for the client to choose from.
Assessing these options using the Total Ownership Cost concept over 3–5 years (including installation, running, maintenance, and replacement costs).
FilterON’s consultative process empowers clients to make informed choices and achieve true value for money with their industrial welding fume extractor investment.
Once a decision is made, FilterON’s expert team works closely with the client for smooth execution of the project. Post-installation, comprehensive trials and testing are conducted to ensure all technical parameters match initial design targets. Settings, balancing, and fine-tuning are performed on-site, with all parameters documented for future reference.
FilterON also trains client teams in system operation, maintenance, and troubleshooting, providing detailed maintenance manuals. Additionally, we offer AMC services for trouble-free maintenance throughout the life of the system.
Understanding the realities of modern manufacturing—including frequent plant layout and product changes—we also undertake modification and retrofit projects for existing systems.
By combining advanced welding smoke extractor technology with end-to-end project delivery—from concept and design to commissioning and after-sales support—FilterON has earned the trust of many leading names in the automotive and auto-components industry.
FilterON is proud to be the Trusted Clean Air Partner for the manufacturing sector.
