Filter-On has been working in clean air solutions for the last 40+ years, providing solutions for many applications to control industrial indoor air pollution and improve industrial IAQ and commercial kitchen air quality. Over time, this has become our main vision. We found that there are huge gaps in the industry and commercial kitchens as regards awareness of the subject, understanding of technicalities, and attitude or approach to implementation, because of which many industries and commercial kitchen operators struggle to achieve desired results in this area in spite of spending significant money. Because of this, a lot of money is lost, and industries as well as commercial kitchen operators still keep losing money because of the unresolved issue of poor industrial IAQ and poor air quality in commercial kitchens.
To improve industrial air quality and the well-known commercial kitchen air quality, Filter On provides clean air solutions designed for specific application categories, such as In Industrial Solutions, there are various offerings. Some examples are soldering and laser marking fume extraction solutions, welding, brazing, and gauging fume extraction solutions, CNC machining mist, and fume extraction solutions. In commercial solutions, there are kitchen fume filtration solutions.
Industrial Solutions :
Filter On Clean Air Solutions has been very effective clean air solutions for industrial clean air solutions in welding, oil mist, and dust extraction.
1. Soldiering and Laser Marking Fumes Extraction Solutions :
What are Soldering and Laser Marking Fumes ?
● Soldering Fumes
Soldering fumes are metal vapors and gases that are released into the air when soldering. Soldering is the process of melting metal alloys to create a bond. The heat and pressure of soldering cause the solder flux to turn into a gas and release fumes into the air.
● Laser Marking Fumes :
Laser marking is a non-contact process that uses a focused beam of light to permanently mark a surface. The laser beam hits the material, and its energy creates a reaction that leaves a permanent mark.
Our offerings in soldering and laser marking fumes are as follows :
1A. Fumes Extraction Solutions for Laser Marking Machines Fumes
Filter-on-Fumes Extraction Solutions for Laser Marking Machines Fumes are very useful for laser-marking fumes in clean rooms. To learn more about our offerings in laser marking machine fumes, click below.
1B. Fumes Extraction Solutions for Soldering Station Fumes
Filter-on-Fumes Extraction Solutions for Soldering Stations Fumes are extremely useful at manual soldering stations. They are available in various capacities. To learn more about our offerings at Soldering Station Fumes, click Below.
2. Welding, Brazing, and Gauging Fumes Extraction Solutions :
What are welding, brazing, and gauging fumes ?
● Welding Fumes :
Welding fumes are a complex mixture of gasses and fine particles that are produced when metals are heated above their melting point. The composition of the mixture depends on the welding method and the products that are welded.
● Brazing Fumes :
Brazing is a metal-joining process that involves melting and flowing a filler metal into a joint. During this process, fumes can be produced from the flux and from coatings on the metal.
● Gauging Fumes :
Gouging is often used to remove excess weld metal or defective welds, creating a clean base for subsequent welding. It can also be used to remove damaged or worn-out components, such as machinery parts, to prepare them for repair or replacement. In the process of gauging, fumes are produced, and they are very hazardous for the health of the worker.
We offer various solutions in welding, brazing, and gauging fume extraction. They are as follows :
2A. Fumes Extraction Solutions for Robotic Weld Cells
Filter-On Welding Fumes Extraction Solutions for Robotic Weld Cells are very useful for small and large robotic weld cells and in various capacities. To learn more about our offerings in robotic welding cells, click Below.
2B. Fumes Extraction Solutions for Manual Welding Booths and SPMs
Filteron Welding Fumes Extraction Solutions for Manual Welding Booths and SPMs are very useful, as the name implies, for manual welding booths and SPMs. They are very convenient and are available in various capacities. To learn more about our offerings in manual welding booths and SPMs, click Below.
2C. Fumes Extraction Solutions for Portable Fume Extraction
Filter-On Welding Fumes Extraction Solutions for Portable Fumes Extraction are very useful for earthmover bucket welding and propeller shaft welding; they are available in various capacities. To learn more about our offerings in portable fume extract, click Below.
2D. Gauging fume extraction solutions for gauging applications
Filter on Gauging Fumes extraction solutions for gauging applications are very useful, as the name implies, for gauging applications only. They are very convenient and are available in various capacities. To learn more about our offerings in gauging applications, click Below.
3. Laser and plasma cutting fume extraction solutions :
What is Laser Cutting ?
● Lasers :
Lasers produce a high-energy beam that is hot enough to cut metal. When metal is cut in this way, chemical reactions occur that release elements present in the alloy into the surrounding air. These emissions can include chemical vapors, aerosols, or smoke. The fumes produced when laser cutting acrylic consist primarily of volatile organic compounds (VOCs) and carbon monoxide.
● Plasma cutting :
Plasma cutting is a metal fabrication process that uses an electrically conductive plasma arc to cut metals. The fumes produced by plasma cutting can contain toxic and dangerous metals, such as chromium and nickel. The fumes can also contain hexavalent chromium (Cr6+), which is a carcinogen.
The amount of fumes and gases produced by plasma cutting depends on a number of factors, including:
● Whether the cutting is dry or wet
● The cutting speed
● The thickness of the plate
● The alloy contents
● The design of the cutting table
● The choice of gas
● Ventilation conditions
Our offerings in laser cutting and plasma cutting fume extraction are as follows :
3A. Dust Extraction Solutions for Laser Cutting and Plasma Cutting Machines
Filter On is keen on providing dust extraction solutions for laser cutting and plasma cutting machines. As the name implies, dust extraction solutions are only for laser cutting and plasma cutting machines with various capacities. To learn more about our offerings in laser cutting and plasma cutting machines, click Below.
4. CNC Machining Fumes and Mist Extractions Solutions :
What is CNC Oil Mist ?
CNC oil mist and oil smoke are formed when the rotating tools in the machine come into contact with metalworking fluids such as coolants and lubricants when rotating rapidly. These liquids will evaporate during the processing, producing tiny oil mist droplets that are released into the air.
Our offerings in CNC oil mists are as follows:
4A. Oil Mist Extraction Solutions for CNC 5-Axis Grinding Machines
Filter On is keen on providing oil mist extraction solutions for CNC 5-axis grinding machines. As the name implies, oil mist extraction solutions are only for CNC 5-axis grinding machines with various capacities. To learn more about our offerings in CNC 5-axis grinding machines, click Below.
4B. Oil Mist Extraction Solutions for CNC Gear Cutting and Hobbing Machines
Filter On is keen on providing oil mist extraction solutions for CNC gear cutting and hobbing. As the name implies, oil mist extraction solutions are only for CNC gear cutting and hobbing machines with various capacities. To learn more about our offerings in CNC gear cutting and hobbing machines, click Below.
4C. Oil Mist Extraction Solutions for CNC Machining Centers (HMC and VMCs)
Filter On is keen on providing oil mist extraction solutions for CNC machining centers, as the name implies. Oil mist extraction solutions are only for CNC machining centers with various capacities. To learn more about our offerings in CNC Machining Centers, click Below.
4D. Oil Mist Extraction Solution for Coolant Mist Collectiors: CNC Machines (HMC and VMCs)
Filter On is keen on providing oil mist extraction solutions for coolant mist collectors and CNC machines. As the name implies, oil mist extraction solutions are only for coolant mist collectors and CNC machines with various capacities. To learn more about our offerings in coolant mist collectors and CNC machines, click Below.
4E. Oil Mist Extraction Solutions for Cold Forging Machines(Fastners Manufacturing)
Filter On is keen on providing oil mist extraction solutions for CNC cold forging machines, as the name implies. Oil mist extraction solutions are only for CNC cold forging machines with various capacities. To learn more about our offerings in CNC cold forging machines, click Below.
Filter On is keen on providing oil mist extraction solutions for EDM machines, as the name implies. Oil mist extraction solutions are only for EDM machines with various capacities. To learn more about our offerings in EDM machines, click Below.
Filter on is keen on providing oil mist extraction solutions for Pilger Mills. As the name implies, oil mist extraction solutions are only for Pilger Mills and are available in various capacities. To learn more about our offerings at Pilger Mills, click Below.
4H. Oil Mist Extraction Solution for Ball Point Tips Making Machines
Filter On is keen on providing oil mist extraction solutions for Ball Point Tips Making Machines. As the name implies, oil mist extraction solutions are only for Ball Point Tips Making Machines. To learn more about our offerings in ball point tip making machines, click Below.
5. Grinding and buffing fumes extraction solutions :
What are grinding and buffing fumes ?
● Grinding Fumes :
Grinding fumes are a mixture of metals, silicates, and fluorides that become suspended in the air. Grinding and deburring can produce dangerous airborne dust that can cause a range of health effects, mostly to do with the lungs.
● Buffing Fumes :
With buffing, there is the additional danger of compound fumes and fabric dust. The fabric dust is harmful if inhaled, but it is also a fire and explosion hazard as it is combustible.
Our offerings in grinding and buffing fume extraction are as follows:
5A. Dust Extraction Solutions for Grinding Machines
Filter On is keen on providing dust extraction solutions for grinding machines, as the name implies. Dust extraction solutions are only for grinding machines with various capacities. To learn more about our offerings in grinding machines, click Below.
5B. Downdraft Tables for Manual Grinding or Buffing
Filter On provides dust extraction solutions for manual grinding or buffing with its downdraft tables. These work benches are best suited for manual grinding, welding, and buffing. Available in various capacities, they are the perfect solution for dust extraction in manual grinding or buffing. To learn more about our offerings in manual grinding or buffing, click Below.
6. Melting and Heat Treatment Fumes Extraction Solutions :
What are melting and heat treatment extractions ?
● Melting :
Melting is a physical process that occurs when a solid changes into a liquid. This happens when the internal energy of the solid increases, typically through the application of heat or pressure. The temperature at which a solid is changed into a liquid by applying heat is called its melting point.
● Heat treatment :
Heat treatment is the process of heating metal without letting it reach its molten, or melting, stage. After heating, the metal is then cooled in a controlled way to select the desired mechanical properties.
Our offerings in melting and heat treatment fume extraction are as follows :
6A. Fumes Extraction Solution for Induction Heating Machines
Filter On is keen on providing Fumes extraction solutions for induction heating machines. As the name implies, Fumes extraction solutions are only for induction heating machines with various capacities. To learn more about our offerings in induction heating machines, click Below.
6B. Fumes Extraction Solution for Melting Operations-Forging
Filter On is keen on providing Fumes extraction solutions for fetting operations and forging. As the name implies, Fumes extraction solutions are only for fetting operations—forging with various capacities. To learn more about our offerings in fetting operations and forging, click Below.
Filter On is keen on providing oil mist extraction solutions for oil quenching. As the name implies, Fumes extraction solutions are only for oil quenching operations with various capacities. To learn more about our offerings in oil quenching, click Below.
7. Turn key Clean Air Project Solution (Total Clean Air Project Solution) :
Filter On provides Total Clean Air Project Solutions with the help of customization of all of the Industrial Clean Air Solutions, with customized offerings based on special requirements. To learn more, click Below.
Product customized models are available as follows :
Cutomised Turnkey Clean Air Project Solution In Welding line having manual/robotic stations
Cutomised Turnkey Clean Air Project Solution in Covering line of CNC machines on shop floor
Cutomised Turnkey Clean Air Project Solution in Cartridge Dust Collection & Filtration
8. Kitchen Fumes Filtration Solutions :
What are kitchen fumes ?
Fumes from cooking can be inhaled without the cook's knowledge. VOCs and particulate matter are invisible to the human eye, making them easy to breathe in. Regularly breathing in these chemicals can be especially risky for people with breathing problems, asthma, and allergies.
Filter On kitchen fumes, filtration solution is a very good solution using dry scrubber technology, so electrostatic dry scrubbers are very useful for commercial kitchens, malls, and hotel industries. To learn more about our offerings in electrostatic scrubbers, click Below.
