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Fume Extraction Standards & Regulations: The Essential Guide to Safer Workspaces and Smarter Investments

Fume Extraction Standards & Regulations: The Essential Guide to Safer Workspaces and Smarter Investments

Global market changes Day by day, manufacturers and companies need to comply with standards and regulations at every manufacturing process, such as welding, brazing, oil mist, dust collection, laser marking, laser cutting, etc. These processes need to comply with the safety standards and government regulations for each process as per the latest government norms specified.

Fume extraction standards and regulations

Safety Standards and Exposure Limits For Workers—Welding Applications:

As per the OSHA factsheet and India's PEL (Permissible Exposure Limits), the welding process is as follows:

OSHA standards for galvanized steel:

OSHA warns of welding hazards in galvanized steel and stainless steel. Galvanized steel, coated with zinc, can cause metal fume fever.

Want to know about health hazards related to welding fumes? Click here to read more.

OSHA standards for stainless steel:

Stainless steel coated with chromium is highly toxic and can cause cancer. Companies have a duty to guarantee that no worker is exposed to levels of chromium greater than 5 µg/m³.

Safety Standards and Exposure Limit for Workers: Laser Marking Applications:

  • The Occupational Safety and Health Administration (OSHA) has established safety limits for laser marking, categorized into different classes based on their power and potential hazards.
  • Class 1 is safe under all conditions, while Class 2 is safe for short viewing times but can cause eye damage if mishandled.
  • Class 3B is unsafe for direct viewing and can cause skin and eye injuries.
  • Class 4 is high-power lasers that can cause skin and eye injuries and fire hazards.
  • Laser beams should not be directed at employees, and systems should not be operated in rainy, snowy, or dusty weather conditions.
  • Other safety limits include limiting diffused reflected light to 2.5 watts per square centimeter, preventing employees from exposure to microwave power densities above 10 milliwatts per square centimeter, and having removable panels and doors with interlocks that automatically reduce or stop laser emissions when the enclosure is opened.

Safety Standards and Exposure Limit for Workers: Laser Cutting Applications:

  • The Occupational Safety and Health Administration (OSHA) has established safety limits for laser equipment, categorized by power and hazard level.
  • Class III B lasers are moderate power, while Class IV high power lasers pose hazards to view, ignite materials, and produce air pollutants.
  • It is not appropriate to point the laser beam toward workers, and it is not advisable to run systems in wet, snowy, or dusty environments.Laser equipment labeling should indicate its maximum output, and Class IIIB or Class IV lasers should be enclosed in a Class I enclosure or have a Laser Safety Officer present.
  • Ideally, the laser unit should be set up above employees' heads.

Visit  blogs to learn more about the critical features of clean air system design and air pollution control systems created by Filter On India.

Filter On India has been working towards “Mission Zero Pollution” for the last 40+ years as a clean air solutions partner for industries. We specialize and have expertise in welding fumes, oil mist, coolant mist, dust collection, soldering, laser marking, laser cutting, plasma cutting, fumes in fastener manufacturing, ball point tip manufacturing, oil quenching, kitchen fumes, etc. Filter On has 70+ clean air solutions, so you can contact us for more information about our solutions. You can reach us through the web or visit us at our corporate office at Pune and our virtual locations at Delhi, Bangalore, Ahmadabad, Hyderabad, or Chennai locations.

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Understanding CO2: Pollution, Impact And Proactive Solutions.

Understanding CO2: Pollution, Impact And Proactive Solutions.

In today’s world, air pollution is a huge and serious issue. Alarming sea levels and the effects of global warming are seen everywhere. Carbon dioxide (CO2) is a major pollutant among all pollutants. It’s effects on the health and environment are problematic in nature. When we talk about industrial pollution, it is one of the problems as well, so in this article, we’ll discuss CO2 and the role of CO2 in air pollution. Its impact on industrial workers as well as industries, the environment, preventive measures, compliance, etc.

What is CO2?

Carbon dioxide is a chemical compound with the chemical formula CO2. It is made up of molecules that each have one carbon atom covalently double-bonded to two oxygen atoms.

CO2 as a Pollutant

Carbon dioxide is a major pollutant in air pollution. When talking about air pollution, this greenhouse gas has a major portion in it.

Sources of CO2 Pollution in the Industrial Indoor Work Environment

There are numerous sources of CO2 pollution. We are here discussing CO2 and its effects on the workplace environment and workers health.

There are mainly four types of sources of CO2 often seen in the indoor industrial environment.

Respiration from employees.
Burning of fuels
Industrial Operations
Goods Transportation

Respiration from Employees

In a close work environment, mostly in offices, CO2 is mostly generated by respiration among the employees.

Burning of Fossil Fuels

The burning of fossil fuels for the operation of machinery is another way of generating CO2, and if there is low ventilation, the CO2 can be hazardous to the workers.

Industrial Operations-

Industrial operations, i.e., processes like welding, cutting, and brazing of metals, generate CO2 because fumes from these processes are more hazardous to the health of the workers. These processes produce more CO2, and without proper ventilation and fume collection systems, in most of the industries, workers face various health issues due to CO2 pollution.

Goods Movement-

Goods movement or transportation in a closed environment where trucks and cranes are used for goods movement in large premises generates CO2 generated through vehicles, which is harmful for the workers and employees who used to work there.

Thus, CO2 as a pollutant plays a major role in industrial indoor air pollution.

Impact of Carbon Dioxide (CO2) on Health:
Short-Term Health Effects:
Exposure to high carbon dioxide levels can cause:

Suffocation by displacement of air: The suffocation-exposed person has no warning and cannot sense the oxygen level is too low, so it leads to a breathing issue.

Incapacitation and unconsciousness: At high concentrations, carbon dioxide can cause unconsciousness and respiratory arrest within one minute.

Headaches: Excessive amounts of carbon dioxide inhalation can cause headaches.

Vertigo and double vision: Carbon dioxide exposure can cause vertigo and double vision. At high levels of exposure, the carbon dioxide itself can cause vertigo, dizziness, nausea, and other symptoms like double vision.

Inability to concentrate: High exposure levels of CO2 lead to concentration problems while working; suffocating environments can cause an inability to concentrate, which results in productivity loss.

Tinnitus: According to one study, chronic tinnitus is related to multisensory environmental hypersensitivity, including CO2 thresholds. Another study reports that tinnitus has been reported in hearing loss secondary to carbon monoxide poisoning.

Seizures: Carbon dioxide (CO2) can increase brain excitability, which can lead to spontaneous seizures.

Breathing in high amounts of carbon dioxide may be life-threatening.

Touching liquid carbon dioxide can cause frostbite or blisters.

Carbon dioxide can cause frostbite when anyone is in contact with solid CO2 (dry ice) and vapors off-gassing from dry ice.

These frostbite blisters on the skin may begin to feel warm—a sign of serious skin involvement. If you treat frostbite with rewarming at this stage, the surface of the skin may appear mottled. And you may notice stinging, burning, and swelling. A fluid-filled blister may appear 12 to 36 hours after rewarming the skin.

Long-Term Health Effects: Prolonged exposure to carbon dioxide may cause:

Changes in bone calcium-induced respiratory acidosis induced by an elevated carbon dioxide (CO2) environment should provoke hypercalciuria with related total body and subsequent bone calcium losses. often leads to osteoporosis.

Changes in body metabolism: In the human body, carbon dioxide is formed intracellularly as a byproduct of metabolism.

Levels of CO2 Exposure to Health

Safe exposure limits for carbon dioxide (CO2):

According to the US Health Department, carbon dioxide is not generally found at hazardous levels in indoor environments. The MNDOLI has set workplace safety standards of 10,000 ppm for an 8-hour period and 30,000 ppm for a 15-minute period. This means the average concentration over an 8-hour period should not exceed 10,000 ppm, and the average concentration over a 15-minute period should not exceed 30,000 ppm. It is unusual to find such continuously high levels indoors and extremely rare in non-industrial workplaces. These standards were developed for healthy working adults and may not be appropriate for sensitive populations, such as children and the elderly. MDH is not aware of lower standards developed for the general public that would be protective of sensitive individuals.

In the Indian context, the exposure limits for CO2 are as follows: CO2 < 1000 PPM (home) < 5000 PPM (workplace-short duration).

Proactive Solutions for CO2 Emissions in Industries


Measure your CO2 levels in industries.
You can measure CO2 levels at your workplace by using a CO2 sensor. The most common type of sensor is the non-dispersive infrared (NDIR) sensor. This sensor measures infrared light in a sample of air. NDIR sensors are popular because they have a long life, are fast, and have low cross-sensitivity to other gases. They can measure CO2 concentrations with high accuracy across a wide range of volumes. The measuring unit detects the CO2 concentration and converts it into a digital display.

Use renewable energy solutions.
You can use renewable energy solutions for CO2 reduction from traditional energy sources. Sources like solar energy and wind energy can reduce the carbon footprint and make industries self-sustainable in the long run.
Use ventilation solutions.
Using ventilation solutions such as local exhaust ventilation, an adequate amount of air flow through windows, and proper placement of machines that are responsible for CO2 generation with effective measures can reduce the carbon footprint in industries.

Use extraction solutions.
Clean air solutions like fume extraction, oil/mist collectors, dust collection systems, and laser cutting extraction solutions can reduce CO2 exposure in industries, which helps workers get proper ventilation at work and can have a positive impact on their productivity.

Filter On India has been working towards “Mission Zero Pollution” for the last 40+ years as a clean air solutions partner for industries. Filter On has 70+ clean air solutions, so you can contact us for more information about our solutions. You can reach us through the web or visit us at Pune, Delhi, Bangalore, or Chennai locations.