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Breathable Workspaces: Understanding PM 2.5 and PM10 Pollution

Breathable Workspaces: Understanding PM 2.5 and PM10 Pollution, Knowing Safety Limits, and Implementing Solutions for Worker Health

Today, air pollution is a very sensitive subject for everyone. In every country, cities, and now small villages, are also affected by air pollution due to various pollutants. PM2.5 and PM10 are two of the major pollutants. In industrial environments, PM2.5 and PM10 are present due to various industrial processes. In this article, we are discussing PM2.5 and PM10 as pollutants, their impact on industrial workers, safety and solutions to overcome pollution from them, and government norms and regulations about PM2.5 and PM10 in an industrial context.

What are PM 2.5 and PM 10?

Particulate matter (PM) is a fine, microscopic matter suspended in air or water. PM2.5 and PM10 are the two types of particulate matter.

What is PM2.5?

Particulate Matter (PM) 2.5 is a very small particulate matter with a microscopic size of 2.5 or smaller.

What is PM10?

Particulate Matter (PM) 10 is a small particulate matter with a diameter of a microscopic size of 10 or smaller.

PM2.5 and PM10 as pollutants

PM2.5 and PM10 are small particulate matter that is totally microscopic, so they are inhaled by humans.

PM2.5 Sources

Natural Sources:

>> Forest Fires
>> Volcanic Eruptions
>> Earthquakes

Artificial Sources

Industrial Sources :

Industrial sources include paper pulp industries, oil refineries, brick kilns, power plants, municipal waste treatment plants, industrial fossil fuel burning, and gasoline sources such as sulfur dioxide and nitrogen oxide.

Household Sources :

>> Construction Sites
>> Smoking
>> Cooking, Frying, and Not Maintaining Kitchen Chimneys
>> Wood Burning
>> Biomass Burning

Emissions

>> Emissions from Vehicles

PM10 Sources :

There are various sources of PM10 pollution.
The natural sources include sea salt, dust, etc., whereas man-made sources are as follows:
  • smoke, dust, and dirt from unsealed roads, construction, landfills, and agriculture

  • pollen

  • mold

  • smoke from wildfires and waste burning

Industrial Sources

>> materials handling
>> crushing and grinding operations
>> power generation

In the home, PM10 comes from many sources, some of which are as follows:

>> outdoor sources leaking in through spaces around doors and windows

>> stoves

>> space heaters

Apart from these sources, some of the industrial processes also produce PM2.5 and PM10.

Welding :

Welding is a general process that is carried out in most manufacturing industries. During the welding process, PM2.5 and PM10 are generated when hot metal vaporizes, cools, and condenses into small, solid metal particles. Welding aerosols can be coarse (PM 2.5–10) or fine (PM 0.1–2.5). Welding produces visible smoke that contains harmful metal fumes and gas by-products. Welding workers are exposed to significant amounts of the metal fume PM2.5 during the welding process.

Plasma Cutting-

Plasma cutting generates the highest concentrations of PM2.5. Most aerosols generated during plasma arc cutting are PM 2.5. The fumes and gases generated by plasma cutting depend on whether the cutting is dry or wet.

Some of the other processes are also responsible for PM2.5 and PM10 generation, like diesel exhaust.

Health Effects of PM 2.5 and PM 10.

Particulate Matter (PM) 2.5 and 10 have very serious health effects on humans, mainly those who are most in contact with them. In industries, these pollutants are generated from various industrial processes such as welding, brazing, cutting, etc. So the adverse health effects of these pollutants are as follows:.

Short-term health effects of PM10 can include:

>> Difficulty breathing
>> Coughing
>> Eye, Nose, and Throat Irritation
>> Chest tightness and pain
>> Fatigue
>> General Respiratory Discomfort

Long-term exposure to PM10 can cause more serious health concerns, such as:

>> Lung tissue damage
>> Asthma
>> Heart Failure
>> Cancer
>> Adverse birth outcomes
>> Chronic obstructive pulmonary disease (COPD)
>> Premature death

Health Effects of PM2.5

>> Short-Term Health Effects of PM 2.5
>> Irritation of the throat and airways
>> Coughing
>> Breathing Difficulty

Long-Term Health Effects of PM 2.5

>> Heart and lung disease
>> Bronchitis
>> Emphysema
>> Nonfatal heart attacks
>> Irregular heartbeat
>> Asthma and more intense flare-ups
>> Decreased lung function
>> Early death

Safe Limits for PM 2.5 and PM 10.

There are two types of absorption limits for PM 2.5 and PM 10, as follows:

>> General (Ambient Air) Absorption Limits for PM2.5 and PM 10
>> Industrial Processing Absorption Limits for PM2.5 and PM 10

General (Ambient Air) Absorption Limits for PM2.5 and PM 10

As per CPCB India’s Central Pollution Control Board’s norms, the general (ambient air) absorption limits of PM 2.5 and PM 10 are as follows:

Industrial Process Absorption Limits for PM 2.5 and PM 10.

The industrial process absorption limits for PM2.5 and PM10 as per OSHA standards are as follows:

Solutions to PM 2.5 and 10 in the Industrial Environment

Many countries seek to reduce PM2.5 and PM10 air pollution. For example, in 2019, India joined the United Nations Climate and Clean Air Coalition with the stated goal of reducing particulate matter pollution by 20 to 30 percent by 2024. The country launched the National Clean Air Program in mid-2019.

Solutions on PM 2.5 and PM 10 for Industries

Use Eco-Friendly Process Materials: Industries must use eco-friendly process materials for their processes, such as in welding, where we must use water-based fluxes or electrode coatings, which can reduce the environmental impact of welding. These materials help reduce the fumes generated and waste produced during the welding process.

Use Industrial Air Filtration Systems: Industrial air filtration systems such as welding fume extractors, oil mist collectors, laser marking fume extractors, soldering fume extractors, and dust collectors must be used for air filtration in an industrial work environment to reduce the impact on workers of PM 2.5 and PM 10.

Use Monitors for Measurement of PM2.5 and PM10 Pollution in Industries: Use PM2.5 and PM10 monitors for measurement of the severity of workers health.

Use PPE Equipment While Working: Use personal protective equipment like masks, helmets, hand gloves, and PPE attire while working to reduce PM 2.5 and PM 10 exposure.

Reduce Burning Fossil Fuels: Reducing fossil fuel use and switching over to renewable energy sources can reduce the exposure to PM2.5 and PM10 in industries because the burning of fuels is a major source of PM2.5 and PM10 pollution.

Reducing the use of wood burning: reducing the burning of wood is the best solution to reducing PM2.5 and PM10 pollution.

Filter On India has been working towards “Mission Zero Pollution” for the last 40+ years as a clean air solutions partner for industries. Filter On has 70+ clean air solutions, so you can contact us for more information about our solutions. You can reach us through the web or visit us at Pune, Delhi, Bangalore, or Chennai locations.

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Filter On: A Legacy of Excellence Unveiled – 40 Years and Counting

Filter On: A Legacy of Excellence Unveiled - 40 Years and Counting

FilterON India Pvt. Ltd. is a leading manufacturer of air filtration and pollution control systems in India. Started in 1983 by Mr. V. D Ghorpade, FilterON has evolved in the last 4 decades in areas of technology, product range, applications, industries served, geographical markets, in-house infrastructure, etc. and is rightly positioned today to become a trusted clean air partner of fast-growing Indian industries.

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Technological Developments

FilterON pioneered two-stage electrostatic air filtration technology in India way back in 1983.

In 2011, FilterON also started offering systems based on cartridge air filtration technology.

Wet Scrubbers and Venturi Web Scrubber technology-based products have been introduced since 2017.

With three potent technologies, FilterON has been able to build a very diverse and large range of products.

Product Developments

In the initial years of the 1980s, FilterON started with just 4-5 products, like room air purifiers for computer rooms, operation theaters, etc., and fume extractors for CNC machines for oil mist filtration.

Range was enhanced with the use of modular design in the early 1990s. This created one new series with which large air flow capacity systems could be offered for various applications.

Starting in the late 1990s and early 2000s, FilterON started offering customized turnkey solutions for fume extraction and dust collection systems. This custom-built, ducted-centralized system became one of the prominent offerings from FilterON.

Today, FilterON is the only Indian company that offers a complete range of systems, from small units (300 Cu M/Hr) to very large capacity (up to 32,000 Cu M/Hr) systems based on electrostatic air filtration systems.

The range expanded further with the introduction of cartridge-type filtration systems in 2011. A new range of products based on cartridge filtration technology, ‘Downdraft Tables’, was introduced in 2016.

In 2017, FilterON introduced a range of wet scrubbers and venturi scrubbers for dust and fume collection applications.

Starting with 4-5 products based on one technology in 1983, FilterON today, in 2023, boasts more than 70 products based on three technologies.

Applications Served

1980s: Room Air Purification for Computer Rooms, Clinics, Precision Assembly Rooms, etc. + Fume Extractors and Oil Mist Collectors for CNC Machines and Welding Fumes Application.

1990s: specialized applications of radioactive dust filtration, ultrafine dust filtration of satellite assemblies, textile plant intake air filtration, television transmitter station dust-proofing, clean room air filtration for the pharmaceutical and food industries, and grinding and buffing dust collection

2000s: Centralized Systems for Weld Lines in the Auto Components Industry; Centralized Oil Mist and Fumes Extraction Systems for CNC Machine Shops; Portable Fume Extractors; Solder Fumes Extraction.

2010s: Plasma Cutting/Laser Cutting Dust Collection, Induction Heating, Oil Quenching Fumes Extraction, Commercial Kitchen Fumes Filtration, Laser Marking Fumes Extraction

2020s: Wet Scrubbing System for Fire-Protected Dust Collection, Welding Training Institutes Fumes Extraction, Nut Formers, Cold Forging Oil Mist, and Fumes Extraction.

Industry Sectors Served.

Over the course of four decades, FilterON proved the metal in different sectors of industry.

1980s: Engineering Industries, Public Sector Research Organizations, Health Care Sector.

1990s: Textile Sector, Space Research (ISRO), Atomic Energy (Nuclear Fuel Complex), Automotive Sector, Pharma Sector.

2000s: Engineering Goods Manufacturing, Auto Components, Cutting Tools Manufacturing, Welding Line Builders and Integrators.

2010s: MNC manufacturing facilities, electronics sector, railways, hospitality.

2020s: EV sector, CNC machine tools.

Major Projects

>> Indian Space Research Organization (ISRO)
>> Addison & Co.
>> Bhabha Atomic Research Centre
>> Bombay Dockyard
>> Eaton
>> FIAT India
>> Honeywell
>> Indian Railways
>> Larsen & Turbo
>> Magna Automotive

Infrastructure Development

Modest start with a small workshop at Wai, near Satara, Maharashtra.

Shifted to MIDC Wai in 1987.

Shifted manufacturing base to Sinhagad Road, Pune, in 1995.

The Pune plant shifted to a bigger facility at Narhe Industrial Area, Pune, in 2006.

The plant shifted again to Shivane Industrial Area in 2017.

Shivane Plant expanded in 2023 to accommodate an in-house laser cutting facility.

Sales and service presence in all industrial cities across India.

Awards, Certifications, and Recognitions

1986: Best Small-Scale Industry Award of the Govt. of Maharashtra

1993: Founder, Mr. V. D Ghorpade received the Udyog Excellence Award from the Indian Economic Forum.

2006: Became the first company in this sector to get ISO 9001 certification.

2020: Got recognized by Industry Outlook Magazine as one of the TOP 10 Air Pollution Control Equipment Manufacturers in India

2022: The company received the Engineering Excellence Award from Divya Media Publication for Best Eco-Friendly Product Line.

2023 Engineering Excellence Award, 2nd Edition, for 'Providing a Safe and Productive Work Environment for Welding'.

For Inquiries and to know more about Filter On India you can visit us on the web as well as on our locations namely in Pune, Bangalore, Chennai and Delhi.

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